I have no experience when it comes to the AAJ kit - so it may be great. However, when considering whether to fit 11 discs to my 300C years ago, I was concerned that this size is on my Valiant which is 350 kg lighter. Also, it is matched to 10” rear drums, not 12”. So I thought I would stick to the original design and see how it goes. Fingers crossed. There are old videos on youtube comparing the braking of a 57 Chrysler with the competition at the time. The Chrysler always pulled up quicker and in a straight line compared to other brands which were quite shocking. Anyway, that is when they were new and I can appreciate the difficulties in trying to replicate that new car feel 65 years later. I did find a local guy who ground my shoes to match the drums – hooray. To modify brakes over here you have to get them approved to a regulatory standard that ensures at least minimum performance is maintained. Believe me (because that was my job and I wrote this stuff) that the minimum standard is very low and would probably scare most people since manufacturers always do better in that regard. If I was still at Qld Transport, I might have been able to convince a friendly Transport Inspector to sneak my car over the brake rollers at an Inspection Centre to put some numbers on the performance. If anyone wants to actually do some testing so you can compare apples with apples, have a look though the code of practice here. If someone has a decelerometer, it might be a fun activity for an afternoon at a Club meet to see who has the best brakes. https://www.infrastructure.gov.au/sites/default/files/migrated/vehicles/vehicle_regulation/bulletin/files/NCOP5_Section_LG_Brakes_V2_01Jan2011.pdf I am not saying anyone has to do this because I have no idea what your jurisdications do or care about vehicle modifications. I doubt that AAJ have bothered doing this sort of testing otherwise they would be advertising the fact like “our kit makes your Chrysler stop 37% quicker!” However, we have laws here to stop modifiers from killing themselves or others on the road. So if I did go down the path of fitting front and or rear discs, the above testing and approval process is legally required for me. However, I would probably go the whole hog and buy 15’ wire wheels and tyres and look for 12’ discs. Henry in Brisbane Australia From: chrysler-300-club-international@xxxxxxxxxxxxxxxx [mailto:chrysler-300-club-international@xxxxxxxxxxxxxxxx] On Behalf Of Keith Boonstra
Sent: Friday, 25 August 2023 4:30 AM
To: John Nowosacki; John Grady
Cc: chrysler 300 club
Subject: RE: {Chrysler 300} 300C brake drums I did the same AAJ conversion on the front of my ’57 10+ years ago and could not be more satisfied with the result. I am sort of a stickler for originality when it just means a little more fiddling, like with points ignition, etc. But when it comes to dependability of safety items like the brakes, I just don’t have enough faith in the original stuff. I want that pedal to stop me when I say Stop. I left the drums on the rear as I figure in a panic stop they are going to just lock up anyway. But the uber important fronts have got to stop you as short as possible – and not squirrel you all over the road in the process. We probably got along with drums in front much better back in the day than we do now because we only had one car in the family and we used the brakes at least 25 times a day. Like you say, John N., the drums actually worked darn near as well as the discs in most situations. Now we park that same car in storage for 6 months, or maybe 3 years, in often less-than-ideal conditions, and bad rusty stuff happens to all the drum brake parts over that time. Our old MCs didn’t come with the flexible gaskets like later MCs have, so temperature changes throughout the year had brake systems breathing moist air in and out at the MC like a pair of lungs. Keith Boonstra - From: John Nowosacki <jsnowosacki@xxxxxxxxx>
Sent: Thursday, August 24, 2023 9:24 AM
To: John Grady <jkg@xxxxxxxxxxxxxxxxx>
Cc: Keith Boonstra <kboonstra@xxxxxxxxxxxx>; chrysler 300 club <chrysler-300-club-international@xxxxxxxxxxxxxxxx>
Subject: Re: {Chrysler 300} 300C brake drums There used to be a great place in Wakefield, MA called Stopping Products aka Wakefield brake. I would take drums and shoes to them for relining, contouring, etc. It was inexpensive and quick turn around. To no one's surprise with 20/20 hindsight, the shopped closed long ago when the owner/operator passed from lung cancer after a career breathing in asbestos dust. Just down the street was a great radiator and a/c place called Associated Radiator. Great guys who did great work, and that shop also closed due to cancer death of the owner/operator. As hobbyists, hopefully we are not faced with the same level of exposure as these early career mechanics were, but using proper protective gear while working on your car is a very good idea. Best thing I ever did for my 57 and 61 cars was an AAJ disc brake conversion on the front wheels. I can honestly say the improvement in stopping power is no more than 10 or 15 percent over properly adjusted original brakes, but there is no more even thinking about them since. No adjusting, no worrying about leaking cylinders, or anything else. A loaded Monte Carlo caliper/pad assembly costs a little less than one of the 4 wheel cylinders on a stock setup last time I checked. The only drawback on the G was that I had to change pads to ones that created less dust, as the vented wheel covers let the brake dust go down the sides of the white car, plus I had to buy 5 extra RH lug nuts for the later model Chrysler Cordoba rotors that replaced the drums on the driver's side. be careful ; if you have well worn in shoes etc with more than 30% or so left, leave it alone . scratches and lines are normal and your newly turned shiny smooth drums will look just like that in a few thousand miles anyway . After fighting with getting total contact brakes to work right ( they are great when calmed down / worn in ) it took a lot of pain and lesson learned the hard way stuff to figure out how critical the match of drum ID to shoe OD is . See that chrysler factory service publication on these brakes published in this period —- probably on our site thanks to Mr Merritt , They had big problems …. we do too, if you mess it up . Even all brand new parts will get you pulling sometimes even locking , constantly adjusting etc for several thousand miles . It is critical that new pieces that are put into turned drums have the shoes ground to match that new size . Drum grinding is not that hard to find , but shoe grinding almost impossible now and finding someone who knows how to do it right is even harder . It was standard stuff in 1960 . It takes real skill and correct machine Many were scrapped due to “ asbestos dust” that they made . Brutal stiff , no one knew . This issue happens because of the dual self energizing shoes in front . If a wrong fit in one direction you get almost no braking effort , other way grabbing . Both ways very unhappy for you . It is not “ bad brake design” leading to wholesale changes , it is incompetent work on them . And not incompetent “ on purpose” , .. It is through not knowing how/ why . . After , what , 25 cars , lesson here is leave it alone even if shoe half worn or scratched drum . You are ahead of game and not like you are driving the car 100 k more miles ..I do not think even deep circumferential grooves hurt anything , despite the visual reaction to that . But wet side must be kept AA++ Related , it will often grab after winter storage , this really threw me down a rathole in the early days , leading to needless painful brake jobs . The reason is rust on drum face makes it randomly self energize way way more . = lock up in your driveway ( typically on one side(!) The cure ?—- apply brakes backing up quickly 4-5 times , fixed . I think bendix brakes on other cars will self center don’t do this as much . Of course all this applies to 62 back , but still makes sense to me on any old car . I Just rebuilt a 37 small packard ( beautiful brakes , would you believe same 12” as our cars on a car half the weight — and brake lines twice as large ?) all new on the wet side but used the drums and shoes as is . . Not telling anyone what to do , just info . Don’t make it worse . And drums are getting really rare too , and trying to change them on the old hubs ( Kanter drums) has been a disaster for me . It gets eccentric, or tilted to axle axis ( try to measure ID with that going on) even with competent machinist help ,= you end up turning your new drum slightly afterwards — to fix that eccentricity, impacts balance etc — ? Ever notice all the balance weights welded on some stock ? and trying to get it centered on a modern lathe takes a really large live center lathe as you need to come from behind to cut it right — and the taper on the rear hubs drives a machinist crazy to get perfect .. you only get a thin line of contact on the mouth of the taper ends . I spent 3-4 months on and off in early 23 on doing the above ,(yet once again)with engineer hat on — “ Im going to fix this” ,, why this e-mail . The car now has used unturned drums back on it. Working fine . No more pulsation . Yes, a brake lathe with tooling supposedly fixes all that but they often do not have the cones for holding 60 year old mopar tapered hubs , especially small outer end of taper ( euro VW one fits but a different size smaller main arbor .. of course!) — So they cobble stuff up , (being an expert) , you end up with drums turned beautifully but off center or tilted in casting . “ Sorry , I tried” Once you turn them to max they are gone in terms of future . another aspect Brings up using new shoes hopefully turned to size in used scratched drums . I think ok if shoes are truly gone, No choice .. And thin drums will warp or get out of round much easier than full thickness . Say you are lacking all this stuff to do it right—- it will settle down in 2 k miles ,which may take years and adjusting for rapid wear every 300 -500 miles ,,and aggravating pulling , noise , pedal drop and general unhappiness . Why the shoe adjuster nut is so often stripped ( see site for a cure for that too ) PS if you have a way old brake shop equipped with shoe turning and a way old timer , ? go for it . , But not on rumor of “ I know a great guy” type stuff . Been there . Even then , why ? Someone will say l know shop etc etc ., which is great info . But was it needed is worth asking . PPS keep old shoes and their matched drums together … may make your day — one day in future , 4 hours instead of forty . --
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