The radiator tank on our 1955 C-300 is about 4" X 23". A 14 psi radiator cap would limit pressure within the tank to 14 psi and this would generate a force of up to 1,288 lbs trying to blow the tank top off. Corroded or otherwise damaged seams can open up at higher pressure. If your car does not ever run hot, a lower pressure cap should work just fine. The 14 psi cap allows the coolant temperature to rise by about 36 degrees before boiling. Addition of 50% ethylene glycol raises the boiling point another 36 degrees or so. Keep in mind the idea is to try and prevent or minimize boiling at the hottest points in the cooling system--around the exhaust valves I would assume. There may be boiling at hot spots without the entire charge of coolant boiling. In a new radiator, or in one in as new shape, a higher pressure radiator cap should accompany a higher temperature thermostat in order to capture the efficiency associated with operating at higher temperature without losing coolant. In an old and weakened system, one might buy a little life time on the radiator by lowering the radiator pressure. Additionally, the pressure is present throughout the system and impacts the heater core, all hoses and gaskets. In the design phase, it is a tradeoff of additional cost and weight of a stronger heat exchanger (radiator) vs. limiting the pressure and temperature operating levels. Similarly, more heat exchange surface can be traded for higher airflow and more parasitic load on the engine. Some manufacturers were more generous with their radiators than others. Our 1955 C-300 runs just fine at 80 mph in 100 degree temperatures, but warms up at slow speeds in parades or stop and go traffic. It needs that forced air from forward velocity and the fan. One other thing to consider is that if a cold cooling system is completely filled, it must dump some of its coolant as it warms up and expands. The radiator cap handles this duty, also, and vents the liquid to the road or to an overflow bottle. So, has anyone adopted an overflow bottle and radiator cap to a 1955 C-300 radiator? Ideally, the radiator would suck the coolant back into the radiator as it cooled and keep oxidizing air out of the cooling system. -----Original Message----- From: Chrysler300@xxxxxxxxxxxxxxx [mailto:Chrysler300@xxxxxxxxxxxxxxx] On Behalf Of Mark Lindahl Sent: Friday, August 29, 2008 1:27 PM To: chrysler300@xxxxxxxxxxxxxxx; Knutsen, Mark C Subject: Re: [Chrysler300] Radiator Re-core, Additional Rows Hi Mark, I had my stock radiator recored and the guy suggested to add rows to the max capacity. When he did this, it actually made the radiator a little thicker and it never overheated. That company is now gone, but one that I know does repairs is listed below. Give them a call. Lake Zurich Radiator & Air Conditioning 785 Oakwood Rd Lake Zurich, IL 60047 Map a.. (847) 438-4334 There was a small leak between the top tank and they were able to repair it after the original company went out of business. One thing he told me was that it is a good idea to slightly reduce the radiator cap pressure for some of these old radiators. He said the stock cap (14PSI ?) may actually cause the top tank to separate under high pressure/heat and he felt that the stock cap pressure was really not necessary. I would be interested in knowing any comments on this. I still have the stock cap on there with no problems now. Regards, Mark Lindahl '63 300 Conv. ----- Original Message ----- From: Knutsen, Mark C To: chrysler300@xxxxxxxxxxxxxxx Sent: Friday, August 29, 2008 2:57 PM Subject: [Chrysler300] Radiator Re-core, Additional Rows Any suggestions on radiator shops in the Chicago/Rockford Area for a rebuild on a 1961 G? Also, any thoughts on adding an additional row of cooling tubes to the stock radiator? It was recommended to me by some of the local mechanics but curious if anyone has tried it yet. Thanks in advance Mark Knutsen 300 G. <http://geo.yahoo.com/serv?s=97359714/grpId=3732744/grpspId=1706713852/m sgId=23179/stime=1216714814/nc1=4430620/nc2=4507179/nc3=4836044> [Non-text portions of this message have been removed] [Non-text portions of this message have been removed] ------------------------------------ To send a message to this group, send an email to: Chrysler300@xxxxxxxxxxxxxxx For list server instructions, go to http://www.chrysler300club.com/yahoolist/inst.htm For archives go to http://www.forwardlook.net/300-archive/Yahoo! Groups Links ------------------------------------ To send a message to this group, send an email to: Chrysler300@xxxxxxxxxxxxxxx For list server instructions, go to http://www.chrysler300club.com/yahoolist/inst.htm For archives go to http://www.forwardlook.net/300-archive/Yahoo! 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