I just thought I'd mention that I own the type of computerized plotter/sign cutter that is used to cut this material. I considered the same idea myself (sign material as a replacement for the bronze) but never pursued it, and sold the '68 I owned.
One item that would be critical to success is a completely clean/flat surface. *IF* someone were willing to send all of the key dimentions for me to feed into the computer, I might be able to cut these as a kit.
BTW, there is a bronze material available that is a near-perfect match.
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